The study for Six Sigma Robust Design of Column part for LCD Transfer system

LCD이송장치 Column부의 식스 시그마 강건설계를 위한 연구

  • 정동원 (창원대학교 대학원 기계설계공학과) ;
  • 정원지 (창원대학교 기계설계공학과) ;
  • 송태진 (창원대학교 기계설계공학과 대학원) ;
  • 방덕제 ((주)신성이엔지) ;
  • 윤영민 ((주)신성이엔지)
  • Published : 2005.10.01

Abstract

This research studied robust design of column part for LCD transfer system. $1^{st}$ DOE(Design of Experiment)was conducted to find out main effect factors. 36 experiments were performed and their results were shows that the geometric parameters(Low-length, Side-length, Upper-thickness, Middle-thickness)are more important than other factors. The main effect plots shows that the maximum deflection of column is minimized with increasing Low-length, Side-length, under-thickness and Middle-thickness. $2^{nd}$ DOE was conducted to obtain RMS(Response Surface Method)equation 25 experiments were conducted. The CCD(Central Composite Design)technique with four factors were used. The coefficient of determination $(R^2)$ for the calculated RSM equation was 0.986. Optimum design was conducted using the RSM equation Multi-island genetic algorithm was used to optimum design. Optimum value for Low-length. Side-length, Upper-thickness and Middle-thickness were 299.8mm, 180.3mm, 21.7mm, 21.9mm respectively. An approximate value of 5.054mm in deflection was expected to be a maximum under the optimum conditions. Six sigma robust design was conducted to find out guideline for control range of design parameter. To acquire six sigma level reliability, the standard deviation of design parameter should be controlled within 2% of average design value.

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