Biofouling and Microbial Induced Corrosion -A Case Study

  • Mohammed, R.A. (National Energy and Water Research Center, NEWRC Abu Dhabi Water and Electricity Authority) ;
  • Helal, A.M. (National Energy and Water Research Center, NEWRC Abu Dhabi Water and Electricity Authority) ;
  • Sabah, N. (National Energy and Water Research Center, NEWRC Abu Dhabi Water and Electricity Authority)
  • Published : 2008.02.01

Abstract

In industrial and fluid handling systems, frequently the protective film forming materials suffer from severe corrosion due to microbial effects. As an example, various micro-organisms, including bacteria, exist in seawater normally fed to power and desalination plants. Unless seawater intakes are properly disinfected to control these microbial organisms, biological fouling and microbial induced corrosion (MIC) will be developed. This problem could destroy metallic alloys used for plant construction. Seawater intakes of cogeneration plants are usually disinfected by chlorine gas or sodium hypochlorite solution. The dose of disinfectant is designed according to the level of contamination of the open seawater in the vicinity of the plant intake. Higher temperature levels, lower pH, reduced flow velocity and oxidation potential play an important role in the enhancement of microbial induced corrosion and bio-fouling. This paper describes, in brief, the different types of bacteria, mechanisms of microbiological induced corrosion, susceptibility of different metal alloys to MIC and possible solutions for mitigating this problem in industry. A case study is presented for the power plant steam condenser at Al-Taweelah B-station in Abu Dhabi. The study demonstrates resistance of Titanium tubes to MIC.

Keywords

References

  1. F. Kajiyama, Proc.100th Corrosion Symposium on Microbial Corrosion, p. 55, JSCE, 1994
  2. S. C. Dexter, "Localized Biological Corrosion", in the Metals Handbook, 9th ed., vol.13, Corrosion, ASTM, p. 41, 87, 114, Ohio, 1987
  3. M. E. El-Dahshan, "Principles of corrosion and oxidation science", in Arabic, Saline Water Conversion Corporation, R&D department, Riyadh, KSA 2002
  4. R. E. Tatnall, Mater. Perf., 20, 32 (1981)
  5. W. Costerton and H. M. Lappin-scott, American Society of Microbiology News, 55, 650 (1989)
  6. H. M. Herro and R. D. Port, "The Nalco Guide to Cooling Water System Analysis", McGraw-Hill, Inc., New York, 1993
  7. B. Sten, Axelsen and Trond Rogne, SINEF Materials Technology, Microbiologically influenced corrosion of industrial materials, Contract No. BRRT-CT98-5084, Information on http://www.corr‐institute.se/english/ Web_DT/files/mechanisms.pdf
  8. S. W. Borenstien, "Microbiologically Influenced Corrosion Handbook", Industrial Press Inc., New York, 1994.
  9. P. Wagner and B. Little, Impact of Alloying on Microbiologically Influenced Corrosion-A Review, Mater. Perf., p. 65, (1993)
  10. M. E. El-Dahshan and Y. Mohamed, I. D. McGregor and H. H. Haggag, "An Investigation into Problems Encountered by Al-Nakheel Desalination Plant at Ras Al-Kheemah", Abu Dhabi Water and Electricity Authority ADWEA, PWDRC-MTL-018/2001, Abu Dhabi, UAE, June 2001
  11. A. H. Rose, (ed.), Microbial Biodetrioration in Economic Microbiology, Vol. 6, Academic Press, London, 1981
  12. P. J. B. Scott, J. Goldie and M. Davies, Mater. Perf., 30, 55 (1991)
  13. D. H. Pope, Microbial Corrosion On Fossil-Fired Power Plants - A Study of Microbiologically Influenced Corrosion and a Practical Guide for its Treatment and Prevention, Electrical Power Research Institute, Palo Alto, CA., 1987
  14. M. Schumacher, Seawater Corrosion Handbook, Park Ridge, NJ, 1979
  15. V. Gouda, I. Banat, W. Riad and S. Mansour, Corrosion 49, 63 (1993) https://doi.org/10.5006/1.3316036
  16. C. B. Fliermans, R. J. Soracco and D. H. Pope, Apply Environ. Microbiol., 6, 89 (1981)
  17. R. A. Buchanan, A. L. Kovacs, C. D. Lundin, K. K. Khan, J. C. Danco, P. Angell and S. C. Dexter, Mater. Perf., p. 46, (1997)
  18. D. H. Pope and T. P. Zintel, Mater. Perf., p. 46 (1989)
  19. Gunnerson, G. Charles and French, A. Jonathan (eds), "Wastewater Management for Costal Cities, the Ocean Disposal Option", World Bank, New York, (1988)