DOI QR코드

DOI QR Code

DSM을 이용한 모듈러 유닛 공장제작 프로세스 최적화 방법론

Optimization Methodology of Modular Unit Factory Production Process Using DSM

  • 김태윤 (서울대학교 건축학과 대학원) ;
  • 박문서 (서울대학교 건축학과) ;
  • 이현수 (서울대학교 건축학과) ;
  • 서상욱 (가천대학교 건축학과) ;
  • 이정훈 (서울대학교 건축학과 대학원) ;
  • 김수영 (서울대학교 건축학과 대학원)
  • 발행 : 2013.06.25

초록

A modular system uses a construction method which the structure is manufactured in factories and assembled on site. In particular, conducting most of manufacturing process at the factory makes it possible to obtain consistent quality of the materials and finish the project within constrained time. Moreover, high factory production rate leads to a decrease of field production rate; and the decrease in field working hours would drive down the task difficulty which is affected by bad external environmental factors. Hence, optimized factory production system is essential to maximize these advantages of system and smooth production flow by repetitive production of modular units. This paper aims to suggest optimized construction process in a factory production stage using the DSM (Dependency Structure Matrix) which can consider construction information flow among activities. For this, it is necessary to identify modular as-is process and activities, and attempt to derive optimization of modular unit process. Then, to validate effectiveness of this study, this methodology was applied to the real modular factory. As the result, it reduced about 50% of information transfer compared to original. Also, with one way direction of construction flow, it reduced the possibility of production delay and rework. Thus, this paper is expected to produce activity information flow smoothly in a factory production stage and reduce rework.

키워드

참고문헌

  1. 박문서, 조주연, 이현수, 권성근, 안승준, DSM을 활용한 도입 단계에서의 BIM 설계관리 프로세스, 대한건축학회논문집 28권, 1호, 2012
  2. 박문서, 함영집, 이현수, 김우영, 시공성을 위한 DSM 기반의 설계프로세스 관리모델개발, 한국건설관리학회 논문집, 11권, 5호, 2010
  3. 배병윤, 김경래, 차희성, 신동우, 모듈러 공장생산 프로세스 개선을 위한 컨베이어 시스템 적용 방안 -공장생산 중심으로-, 한국건설관리학회 논문집, 13권, 5호, 2012
  4. 장세훈, Tower Crane Operation Management Using the Dependency Structure Matrix(DSM), 서울대학교 학위논문, 2008
  5. Hammad A.A., Senghore O, Hastak M., and Mattsyal, Simulation Model for Manufactured Housing Process, Computing in Civil Engineering, 2002
  6. Browning T.R, Applying the design structure matrix to system decomposition and integration problems: a review and new directions", IEEE Transactions on Engineering Management, vol. 48, no. 3, 2001
  7. Carlson, D.. Automated Builder: Dictionary/Encyclopedia of Industrialized Housing, Automated Builder Magazine, Publications Division, 1991
  8. Banerjee D., Syal M., and Hastak M, Material Flow-Based Facility Layout Analysis of a Manufactured Housing Production Plant, Journal of Architectural Engineering, Vol. 12, No. 4, 2006
  9. David A.G. and Steven D.E., Methods for Analyzing Design Procedures.1991
  10. Goldratt, E.M., Cox, J., The Goal: A process of Ongoing Improvement, 2nd ed., North River Press, Croton-on-Hudson, NY, 1992.
  11. Haitao Y., Mohamed A., Saad A., Avi T., Lean Transformation in a Modular Building Company: A Case for Implementation, Journal of Management in Engineering, 2011
  12. Maheswari J, Varghese O, and Sridharan T, Application of Dependency Structure Matrix for Activity Sequencing in Concurrent Engineering Projects, Journal of construction engineering and Management, 2006
  13. Kusiak, A., and Wang, J., Efficient organizing of design a ctivities. International Journal of Production Research, vol. 33, no. 4, 1993
  14. Mullens M.A., Factory Design for Modular Homebuilding. Constructability Press, 2011
  15. Mehrotra N., Syal M., and Hastak M., Manufactured Housing Production Layout Design, Journal of Architectural Engineering, vol. 11, no. 1, 2005
  16. Rogge, D.F., Cogliser, C., Alaman, H., and McCormack, S., An investigation of field rework in industrial construction, Construction Industry Institute, Austin, TX. 2001
  17. www.dsmweb.org. 2013
  18. www.manufacturedhousing.org. 2013
  19. Yassine, A.A., An Introduction to Modeling and Analyzing Complex Product Development Processes Using the Design Structure Matrix Method, Working Paper, 2004