DOI QR코드

DOI QR Code

A Study on Characteristics of Injected Fuel Pressure Waves of a Solenoid Type Diesel Common Rail Injector with Controlling Current Wave for Driving the Injector

솔레노이드 타입 디젤 커먼레일 인젝터 구동을 위한 전류 파형 변화에 따른 분사 연료 압력파 특성

  • 김길태 (서울과학기술대학교 산업대학원 자동차공학과) ;
  • 이충훈 (서울과학기술대학교 기계자동차공학과)
  • Received : 2016.08.08
  • Accepted : 2016.09.06
  • Published : 2016.09.30

Abstract

Injected fuel pressure waves of a common rail injector with various current profiles supplied to the injecor were measured using Bosch method. In order to drive the common rail injector, the current in the solenoid should be controlled using what is known as a peak and hold pattern, which consists of a high current level with a short time duration (peak) in the first step and a low current level with a long time duration (hold) in the subsequent step. The current profile can be shaped by swithcing an injector driving power source with the peak and hold waves. The capture, compare and PWM (CCP) pin in the microprocessor was used to generate the combined peak and hold waves. The PWM square wave generated from the CCP pin has a duty ratio of 100% for the peak current and 10% or 30% for the hold pattern. Five patterns of the current profile were generated by combining the peak and hold wave. The common rail pressure is controlled at 75, 100, and 130 MPa. As the fuel rail pressure increases, the variations of the measured fuel injection pressure wave according to the current profiles decrease.

Keywords

References

  1. M. S. Graham, S. Crossley, T. Harcombe, N. Keeler and T. Williams, Beyond Euro VI - Development of A Next Generation Fuel Injector for Commercial Vehicles, SAE paper 2014-01-1435, 2014.
  2. S. Matsumoto, C. Klose, J. Schneider, N. Nakane, D. Ueda and S. Kondo, 4th Generation Diesel Common Rail System: Realizing Ideal Structure Function for Diesel Engine, SAE paper 2013-01-1590, 2013.
  3. V. Macian, R. Payri, S. Ruiz, M. Bardi and A. H. Plazas, Experimental study of the relationship between injection rate shape and Diesel ignition using a novel piezo-actuated direct-acting injector, Applied Energy, Vol. 118, pp. 100-113, 2014. https://doi.org/10.1016/j.apenergy.2013.12.025
  4. J. Schommers, F. Duvinage, M. Stotz, A. Peters, S. Ellwanger, K. Koyanagi and H. Gildein, Potential of common rail injection system for passenger car DI diesel engines. SAE paper, 2000-01-0944, 2000.
  5. A. Vanegas, H. Won, C. Felsch, M. Gauding and N. Peters, Experimental investigation of the effect of multiple injections on pollutant formation in a commonrail DI diesel engine. SAE paper, 2008-01-1191, 2008.
  6. R. Matsui, K. Shimoyama, S. Nonaka, I. Chiba and S. Hidaka, Development of high-performance diesel engine compliant with Euro-V. SAE paper, 2008-01-1198, 2008.
  7. Y. Hotta, M. Inayoshi, K. Nakakita, K. Fujiwara and I. Sakata, Achieving Lower Exhaust Emissions and Better Performance in an HSDI Diesel Engine with Multiple Injection. SAE paper No. 2005-01-0928, 2005.
  8. M. Badami, F. Mallamo, F. Millo and E. E. Rossi, Influence of Multiple Injection Strategies on Emissions, Combustion Noise and BSFC of a DI Common Rail Diesel Engine. SAE Paper No. 2002-01-0503, 2002.
  9. A. Kato, K. Matsuura, T. Hakozaki, O. Suzuki, S. Haraguchi, Y. Yoshimi, T. Katano and T. Hashimoto, Influence of a Fast Injection Rate Common Rail Injector for the Spray and Combustion Characteristics of Diesel Engine, SAE paper No. 2011-01-0687, 2011.
  10. L. Postrioti, G. Buitoni, F. C. Pesce and C. Ciaravino, Zeuch method-based injection rate analysis of a common- rail system operated with advanced injection strategies, FUEL, Vol. 128, pp. 188-198, 2014. https://doi.org/10.1016/j.fuel.2014.03.006
  11. C, Poetsch, Crank-Angle Resolved Modeling of Fuel Injection and Mixing Controlled Combustion for Real- Time Application In Steady-State and Transient Operation, SAE Paper No. 2014-01-1095, 2014.
  12. W. Zeuch, Neue Verfahren zur Messung des Einspritzgesetzes und Einspritz-Regelmassigkeit von Diesel- Einspritz-pumpen, MZT, Jahr. 22 Heft 9, 1961.
  13. Y. Roh and K. Cho, Development of multi-channel common rail diesel injector driver, KSAE fall conference, pp. 274-279, 2004.
  14. K. R. Cho, Korea Institute of Electronic Communication Science Journal, Development of Injector Controller, Vol. 8, No. 2, pp. 279-284, 2013.
  15. M. S. Graham, S. Crossley, T. Harcombe, N. Keeler and T. Williams, Beyond Euro VI - Development of A Next Generation Fuel Injector for Commercial Vehicles, SAE paper 2014-01-1435, 2014.
  16. G. Chiatti, O. Chiavola, M. Palazzoni and F. Palmieri, Diesel Spray Modeling Under Off-Axis Needle Displacement, 2015-01-922, 2015.
  17. W. Bosch, The Fuel Rate Indicator: A New Measuring Instrument for Display of the Characteristics of Individual Injection, SAE Paper 660749,1966.
  18. J. G. Kim, Driver for Diesel common rail pressure control and injector using a micro-controller, MS Thesis, Seoul National University of Science and Technology, 2016.