DOI QR코드

DOI QR Code

Building Facade Prototyping by Fused Granular Fabrication (FGF) - Introduction and Analysis of Experiments in Design-Build Praxis -

Fused Granular Fabrication(FGF)을 통한 건축 외피 프로토타이핑- 디자인-빌드 교육 실험을 중심으로 -

  • Received : 2021.12.11
  • Accepted : 2022.11.25
  • Published : 2022.12.30

Abstract

As complex forms of building facades and 3D printing technology in architecture prevails, many efforts have been made to demonstrate the implementation of 3D printing for different types of architectural works such as buildings, pavilions, facades, interior partitions, prototypes and products. Ninety examples were collected and analyzed from online sources that indicated PLA was used for the experimental stage of fabrication studies in spite of its weakness against code compliance mainly due to its relatively easier application for large-scale robotic fabrication. Five precedents exemplifying plastic additive manufacturing were selected and reviewed to discuss the plastic feedstock types and equipment for large-scale production. For 3D printing fabrication of building facades, Fused Granular Fabrication (FGF) utilizing extruders with pellet-type plastic gained prominence. From this background, a design-build graduate seminar course aimed to integrate digital design and FGF fabrication of building facade elements as shading devices took place over a 14-week semester. From this course, two prototyping projects were developed and fabricated with the FGF method by two groups of students involving after series of 3D printing tutorials, case-studies, application to exercises, and individual proposals by FDM. This study illustrated the sequential processes of design-build experiments and evaluated final prototypes with the proposed criteria in four categories of design, process, fabrication and level, which were introduced after analyzing selected praxis-based literature. From the prototype evaluation, the following criteria were noted for improvement: fabrication-informed design, construction process, material-informed process, assembly, connection, detail, and machine control. The evaluation-based discussion presented the direction for the continuing further research regarding how to approach and improve design and fabrication methods in building facade prototyping implementation by FGF.

Keywords

Acknowledgement

이 논문은 2021년도 서울시립대학교 기초·보호학문 및 융복합분야 R&D기반조성사업에 의하여 지원되었음.

References

  1. Adilenidou, Y., Ahmed Z., Bos, F., & Colletti, M. (2019). Unprintable forms: complexity as a robustness factor for robotic fabrication and 3DCP constraints through error elimination and reinsertion. Proceedings of the 39th Annual Conference of the ACADIA, 168-177.
  2. Ahmed, Z.Y., Bos, F. P., Worls R. J. M., & Salet, T. A. M. (2016). Design considerations due to scale effects in 3d concrete printing. Proceedings of the 8th ASCAAD Conference 2016, 115-124.
  3. Alghamdi, H., & Neithalath, N. (2019). Synthesis and characterization of 3D-printable geopolymeric foams for thermally efficient building envelope materials. Cement and Concrete Composites, 104(May), 103377. https://doi.org/10.1016/j.cemconcomp.2019.103377
  4. Celik, A., & Ozdemir, S. (2020). Tinkering learning in classroom: an instructional rubric for evaluating 3d printed prototype performance. International Journal of Technology and Design Education, 30(3), 459-478. https://doi.org/10.1007/s10798-019-09512-w
  5. Claypool, M., Retsin, G., Garcia, M. J., Jaschke, C., & Saey, K. (2021). Automation and the discrete: exploring new potentials for streamlining production in architectural design research. Journal of Architectural Education, 75(1), 108-114. https://doi.org/10.1080/10464883.2021.1859893
  6. Estrina, T., Hui, V., & Ma, L. (2021). The digital design build. Proceedings of the 26th International Conference of the CAADRIA, 2, 41-50.
  7. Farinea C., Awad, L., Dubor, A., & El Atab, M. (2020). Integration biophotovoltaic and cyber-physical technologies into a 3d printed wall. Proceedings of the 38th eCAADe Conference, 2, 463-472.
  8. Garcia, M. J., & Retsin, G. (2015). Design methods for large scale printing. Proceedings of the 33rd eCAADe Conference, 2, 331-339.
  9. Geht, A., Weizmann, M., Grobman, Y.J., & Tarazi, E. (2020). Horizontal forming in additive manufacturing: design and architecture perspective. Proceedings of the 25th CAADRIA Conference, 1, 203-212.
  10. Greenhalgh, S. (2016). The effects of 3d printing in design thinking and design education. Journal of Engineering, Design and Technology, 14(4), 752-769 https://doi.org/10.1108/JEDT-02-2014-0005
  11. Haeusler, M. H., Muehlbauer, M., Bohnenberger, S., & Burry, J. (2017). Furniture design using custom-optimised structural nodes. Proceedings of the 22nd CAADRIA Conference, 841-850.
  12. Jose, D., Nazarian, S., & Ashrafi, N. (2018). Designing shelters for 3d-printing - a studio experiment. Proceedings of the 36th eCAADe Conference, 2, 31-38.
  13. Kim, S., Shin, Y., Park, J., Lee, S.-W., & An, K. (2021). Exploring the potential of 3d printing technology in landscape design process. Land, 10(3), 259. https://doi.org/10.3390/land10030259
  14. Kontovourkis, O., & Tryfonos, G. (2020). Robotic 3d clay printing of prefabricated non-conventional wall components based on a parametric-integrated design. Automation in Construction, 110 (January 2019), 103005. https://doi.org/10.1016/j.autcon.2019.103005
  15. Kwon, Y. M., Lee, Y. A., & Kim, S. J. (2017). Case study on 3d printing education in fashion design coursework. Fashion and Textiles, 4(1), 1-20. https://doi.org/10.1186/s40691-016-0085-6
  16. Lo, C., & Chiu, M. (2007). Play with parts and joints: digital design supported by rapid prototyping. Proceedings of the 12th International Conference on CAADRIA, 361-368.
  17. Loukissas, Y., & Sass, L. (2004). Rebuilding (3d printing: operators, contrains, scripts). Proceedings of the 36th eCAADe Conference, 2, 139-148.
  18. Matcha, H., Ljubas, A., & Gueldemet, H. (2018). Printing a coffee bar - an investigation into mid-scale 3d printing. Proceedings of the 36th eCAADe Conference, 2, 59-68.
  19. Meibodi, A., Voltl, C., & Craney, R. (2020). Additive thermoplastic formwork for freeform concrete columns. Proceedings of the 40th Annual Conference of the ACADIA, 516-525.
  20. Menano, L., Fidalgo, P., Santos, I. M., & Thormann, J. (2019). Integration of 3d printing in art education: a multidisciplinary approach. Computers in the Schools, 36(3), 222-236. https://doi.org/10.1080/07380569.2019.1643442
  21. Naboni, R., Kunic, A., & Breseghello, L. (2020). Computational design, engineering and manufacturing of a material-efficient 3D printed lattice structure. International Journal of Architectural Computing, 18(4), 404-423. https://doi.org/10.1177/1478077120947990
  22. Okuda, S., & Zhenyi, L. (2016). Groove light: adding physical reality to virtual projections using 3d-printed lanterns. Proceedings of the 34th eCAADe Conference, 1, 113-120
  23. Retsin, G., & Garcia, M. J. (2016). Discrete computational methods for robotic additive manufacturing: combinatorial toolpaths. Proceedings of the 36th Annual Conference of the ACADIA, 332-341.
  24. Sabin, J. E. (2010). Digital ceramics: crafts-based media for novel material expression & information mediation at the architectural scale. Proceedings of the 30th Annual Conference of the ACADIA, 174-182.
  25. Taseva, Y., Eftekhar, N. I. K., Kwon, H., Leschok, M., & Dillenburger, B. (2020). Large-scale 3d printing for functionally-graded facade. Proceedings of the 25th International Conference of the CAADRIA, 1, 183-192.
  26. Wang, X., So, C. P., Zhang L., Chen, Z., & Yuan, P. (2020). Rethinking efficient shell structures with 3d-printed formwork, Fabricate 2020, 186-193.
  27. Yoon, J. (2020). Case studies on the design-build educational programs for material-oriented digital fabrications - focusing on clay and ceramic -, Journal of KICA, 72, 225-236.
  28. Yuan, P., & Block, P. (2020). Robotic Force Printing: A Joint Workshop of MIT/ETH/TONGJI, Tongji University Press, 130-153.
  29. Zivkovic, S., & Battaglia, C. (2017). Open Source Factory: Democratizing Large-Scale Fabrication Systems. Proceedings of the 37th Annual Conference of the ACADIA, 660-669.