DOI QR코드

DOI QR Code

Influence of additional thermal and shrinkage reinforcement to reduce self-induced strain on early-age concrete

  • Faizal Hanif (Department of Civil & Environmental Engineering, Faculty of Engineering, Gadjah Mada University) ;
  • Ali Awaludin (Department of Civil & Environmental Engineering, Faculty of Engineering, Gadjah Mada University) ;
  • Angga Fajar Setiawan (Department of Civil & Environmental Engineering, Faculty of Engineering, Gadjah Mada University)
  • Received : 2024.07.28
  • Accepted : 2024.12.12
  • Published : 2024.12.25

Abstract

Mass concrete deposited in restrained formwork needs special precautions to control superior heat generation, resulting in thermal expansion. High-performance concrete (HPC) requires strict water-to-cement ratio control, linked to autogenous shrinkage domination. Combining those factors with unsteady formwork support may cause significant cracking damage along the span or localized at a specific area. A special case study of existing cracking on the Jogja-Bawen Highway Project was conducted to investigate the link between emerging cracks and inadequate reinforcing steel to withstand thermal and shrinkage during early-age concrete maturing. ACI 318M-14 and AASHTO LRFD Section 5.10.8 suggested additional temperature and shrinkage reinforcement to cope with the cracking risk. Simplified full-scale finite element (FE) models with various amounts of longitudinal reinforcement and configurations were carried out to reveal improved tensile strain performance of additional reinforcing steel. This study discovered the critical role of temperature and shrinkage reinforcement as an important requirement before establishing such structural designs.

Keywords

Acknowledgement

The authors would like to thank PT Adhi Karya (Persero), especially for the Jogja-Bawen Tollways project team and the support of Gadjah-Mada University staff. We also want to thank Mr. Teddy Theryo (Florida Department of Transportation) and Mr. Ueda Tamon (Former Professor at Hokkaido University) for their advice on improving this writing.

References

  1. AASHTO (2014), American Association of State Highway and Transportation Officials: LRFD Bridge Design Specifications.
  2. ACI 207 Committee (1998), ACI 207.4R-93 Cooling and insulating systems for mass concrete. In ACI 207.4 R-93.
  3. ACI 207 Committee (2007), ACI 207.2R-07 Report on Thermal and Volume Change Effects on Cracking of Mass Concrete.
  4. ACI 209 Committee (1997), ACI 209R-92 Prediction of Creep, Shrinkage, and Temperature Effects in Concrete Structures.
  5. ACI 318 Committee (2007), ACI 318M-08 Building Code Requirements for Structural Concrete.
  6. ACI 318 Committee (2015), ACI 318M-14 Building Code Requirements for Structural Concrete.
  7. Ahmad Rafsanjani (2010), Writing User Subroutines with ABAQUS. https://Imechanica.Org/Node/7576
  8. Basteskår, M., Engen, M., Kanstad, T. and Fosså, K.T. (2019), "A review of literature and code requirements for the crack width limitations for design of concrete structures in serviceability limit states", Struct. Concrete, 20(2), 678-688. https://doi.org/10.1002/suco.201800183
  9. Bofang, Z. (2014), Thermal Stresses and Temperature Control of Mass Concrete, Elsevier. https://doi.org/10.1016/C2012-0-06038-3
  10. Brown, M.D., Sellers, G.D., Folliard, K.J. and Fowler, D.W. (2001), "Restrained shrinkage cracking of concrete bridge decks: State-of-the-Art Review". https://api.semanticscholar.org/CorpusID:53575018
  11. Chang, S., Yang, M., Sun, Y. and Liu, K. (2019), "Calculation Method of Early-Age Crack Width in Reinforced Concrete Bridge through a Nonlinear FEA Model", KSCE J. Civil Eng., 23(7), 3088-3096. https://doi.org/10.1007/s12205-019-2129-0
  12. Cusson, D. and Hoogeveen, T. (2006), "Measuring early-age coefficient of thermal expansion in high-performance concrete", In: International RILEM Conference on Volume Changes of Hardening Concrete: Testing and Mitigation, pp. 321-330.
  13. De Borst, R. and Pamin, J. (1996), "Gradient plasticity in numerical simulation of concrete cracking", Eur. J. Mech. A Solids, 15, 295-320. https://api.semanticscholar.org/CorpusID:120125026
  14. Effendi, M.K. (2020), "Non-linear finite element analysis of flexural reinforced concrete beam using embedded reinforcement modeling", J. Civil Eng. Forum, 6(3), 271. https://doi.org/10.22146/jcef.55960
  15. Feenstra, P.H. and De Borst, R. (1996), "A composite plasticity model for concrete", Int. J. Solids Struct., 33(5), 707-730. https://doi.org/10.1016/0020-7683(95)00060-N
  16. Geers, M.G.D., De Borst, R., Brekelmans, W.A.M. and Peerlings, R. (1998), "Strain-based transient-gradient damage model for failure analyses", Comput. Methods Appl. Mech. Eng., 160(1-2), 133-153. https://doi.org/10.1016/S0045-7825(98)80011-X
  17. Gribniak, V., Jakubovskis, R., Rimkus, A., Ng, P.-L. and Hui, D. (2018), "Experimental and numerical analysis of strain gradient in tensile concrete prisms reinforced with multiple bars", Constr. Build. Mater., 187, 572-583. https://doi.org/10.1016/j.conbuildmat.2018.07.152
  18. Hadinata, P.N., Simanta, D., Eddy, L. and Nagai, K. (2021), "Crack Detection on Concrete Surfaces Using Deep Encoder Decoder Convolutional Neural Network: A Comparison Study Between U-Net and DeepLabV3+", J. Civil Eng. Forum, 7(3), 323. https://doi.org/10.22146/jcef.65288
  19. Hernández-Montes, E., Aschheim, M. and Gil-Martín, L.M. (2004), "Impact of optimal longitudinal reinforcement on the curvature ductility capacity of reinforced concrete column sections", Magaz. Concrete Res., 56(9), 499-512. https://doi.org/10.1680/macr.2004.56.9.499
  20. Huang, L., Hua, J., Kang, M. and Zhang, A. (2017), "Influence of reinforcement configuration on the shrinkage and cracking potential of high-performance concrete", Constr. Build. Mater., 140, 20-30. https://doi.org/10.1016/j.conbuildmat.2017.02.074
  21. Hubler, M.H., Wendner, R. and Bažant, Z.P. (2015), "Statistical justification of Model B4 for drying and autogenous shrinkage of concrete and comparisons to other models", Mater. Struct., 48(4), 797-814. https://doi.org/10.1617/s11527-014-0516-z
  22. Jeong, J.-H., Zollinger, D.G., Lim, J.-S. and Park, J.-Y. (2012), "Age and moisture effects on thermal expansion of concrete pavement slabs", J. Mater. Civil Eng., 24(1), 8-15. https://doi.org/10.1061/(ASCE)MT.1943-5533.0000342
  23. Jumaa, G.B. and Yousif, A.R. (2019), "Numerical modeling of size effect in shear strength of FRP-reinforced concrete beams", Structures, 20, 237-254. https://doi.org/10.1016/j.istruc.2019.04.008
  24. Latorre, M. and Montáns, F.J. (2014), "On the interpretation of the logarithmic strain tensor in an arbitrary system of representation", Int. J. Solids Struct., 51(7-8), 1507-1515. https://doi.org/10.1016/j.ijsolstr.2013.12.041
  25. Liu, Y., Schindler, A.K. and Davidson, J.S. (2018), "Finite Element Modeling and Analysis of Early-Age Cracking Risk of Cast-In-Place Concrete Culverts", Transport. Res. Record: J. Transport. Res. Board, 2672(27), 24-36. https://doi.org/10.1177/0361198118774157
  26. Mehta, P.K. and Monteiro, P.J.M. (2014), Concrete: Microstructure, Properties, and Materials (4th Edition), McGraw-Hill Education. https://www.accessengineeringlibrary.com/content/book/978007 1797870
  27. Niken, C., Tjahjono, E. and Supartono, F. (2017), "Long-term deformation of beam and column of high performance concrete", Int. J. Technol., 8(5), 811. https://doi.org/10.14716/ijtech.v8i5.863
  28. Niken, C., Tjahjono, E. and Supartono, F. (2021), "Rheological Model of Concrete Shrinkage", Int. J. Technol., 12(1), 217. https://doi.org/10.14716/ijtech.v12i1.2818
  29. Pinto, R. and Hover, K. (1999), "Application of maturity approach to setting times", ACI Mater. J., 96(6), 686-691. https://doi.org/10.14359/795
  30. Purani, D. (2013), Incorporating shrinkage effects in FE Modeling of Prestressed Concrete Bridge, Rutgers The State University of New Jersey, School of Graduate Studies.
  31. Rasoolinejad, M., Rahimi-Aghdam, S. and Bažant, Z.P. (2019), "Prediction of autogenous shrinkage in concrete from material composition or strength calibrated by a large database, as update to model B4", Mater. Struct., 52(2), 33. https://doi.org/10.1617/s11527-019-1331-3
  32. Saeed, M.K., Rahman, M.K., Alfawzan, M., Basha, S. and Dahish, H.A. (2023), "Recycling of date kernel powder (DKP) in mass concrete for mitigating heat generation and risk of cracking at an early age", Constr. Build. Mater., 376, 131033. https://doi.org/10.1016/j.conbuildmat.2023.131033
  33. Schindler, A.K., Dossey, T. and McCullough, B.F. (2002), "Temperature control during construction to improve the long term performance of Portland cement concrete pavements", No. FHWA/TX-05/0-1700-2.
  34. Shen, Q., Chen, W., Liu, C., Zou, W. and Pan, L. (2019), "The tensile strength and damage characteristic of two types of concrete and their interface", Materials, 13(1), 16. https://doi.org/10.3390/ma13010016
  35. Sideris, K.K. and Manita, P. (2004), "Estimation of ultimate modulus of elasticity and Poisson ratio of normal concrete", Cement Concrete Compos., 26(6), 623-631. https://doi.org/10.1016/S0958-9465(03)00084-2
  36. Słowik, M. (2019), "The analysis of failure in concrete and reinforced concrete beams with different reinforcement ratio", Arch. Appl. Mech., 89(5), 885-895. https://doi.org/10.1007/s00419-018-1476-5
  37. Sule, M. and van Breugel, K. (2004), "The effect of reinforcement on early-age cracking due to autogenous shrinkage and thermal effects", Cement Concrete Compos., 26(5), 581-587. https://doi.org/10.1016/S0958-9465(03)00078-7
  38. Tang, S., Huang, D. and He, Z. (2021), "A review of autogenous shrinkage models of concrete", J. Build. Eng., 44, 103412. https://doi.org/10.1016/j.jobe.2021.103412
  39. Wang, H., Liu, Y., Hu, Z., Li, H., Yao, T. and Liu, J. (2023), "Influencing aspects and mechanisms of steel bar reinforcement on shrinkage and cracking of cement-based materials: A review", J. Build. Eng., 77, 107476. https://doi.org/10.1016/j.jobe.2023.107476
  40. Wu, L., Farzadnia, N., Shi, C., Zhang, Z. and Wang, H. (2017), "Autogenous shrinkage of high performance concrete: A review", Constr. Build. Mater., 149, 62-75. https://doi.org/10.1016/j.conbuildmat.2017.05.064
  41. Yeon, J.H., Choi, S. and Won, M.C. (2013), "In situ measurement of coefficient of thermal expansion in hardening concrete and its effect on thermal stress development", Constr. Build. Mater., 38, 306-315. https://doi.org/10.1016/j.conbuildmat.2012.07.111
  42. Zhu, L., Wang, J.-J., Li, X., Zhao, G.-Y. and Huo, X.-J. (2020), "Experimental and numerical study on creep and shrinkage effects of ultra high-performance concrete beam", Compos. Part B: Eng., 184, 107713. https://doi.org/10.1016/j.compositesb.2019.107713