• Title/Summary/Keyword: High-pressure swirl spray

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The Static Pressure Distribution and Flow Characteristics Inside the High-Pressure Swirl Spray (고압 스월분무 내부의 압력분포 및 유동특성에 대한 연구)

  • Moon, Seok-Su;Abo-Serie, Essam;Choi, Jae-Joon;Bae, Choong-Sik
    • Journal of ILASS-Korea
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    • v.11 no.3
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    • pp.168-175
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    • 2006
  • The static pressure distribution and flow characteristics inside the high-pressure swirl spray were investigated by measuring the static pressure inside the spray and applying the computational fluid dynamics (CFD). The static pressure difference between inner and outer part of spray was measured at different axial locations and operating conditions using a piezo-resislive pressure transducer. To obtain the qualitative value of swirl motion at different operating conditions, the spray impact-pressure at the nozzle exit was measured using a piezo-electric pressure transducer, and the flow angle was measured using a microscopic imaging system. The flow characteristics inside the high pressure swirl spray was simulated by the 1-phase 3-dimensional CFD model. The effect of pressure alternations on spray development was discussed with macroscopic spray images and a mathematical liquid film model. The results showed that the static pressure drop is observed inside the swirl spray as a result of the dragged air motion and the centrifugal force of the air. The recirculation vortex inside the spray was also observed inside the swirl spray as a result of the adverse pressure gradient along the axial locations. The results of analytical liquid film model and macroscopic spray images showed that the static pressure structure is one of the main parameters affecting the swirl spray development.

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Effect of Solid Body rotating Swirl on Spray Structure (강체선회 유동이 분무 구조에 미치는 영향)

  • 이충훈;최규훈;노석홍;정석호
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.137-146
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    • 1997
  • Spray characteristics of high pressure injectors for diesel engines have been experimentally studied with special emphasis on the effect of swirl. A constant volume chamber was rotated in order to generate a continuous swirl having the flow field of a solid body rotation, resulting in the linear dependance of the swirl number on the rotating speed of the chamber. Emulsified fuel is injected into the chamber and the developing process of fuel sprays is visualized. The fuel spray developing process in D.I. diesel engine was investigated by this liquid injection technique. The effect of swirl on the spray tip penetration is quantified through modelling. Results show that the spray tip penetration is qualitatively different for low and high pressure injections. For high pressure injection case, a good agreement is achieved between the experimental results and the modeling accounting the effect of swirl. For low pressure injection, a reasonable agreement is obtained. It is found that excessive swirl may cause adverse effect on spray dispersion during the initial combustion period since the spray can not be impinged on chamber wall.

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The Initial Film Flow Development of the High-Pressure Swirl Spray (고압스월분무 액막유동의 초기 발달과정에 대한 연구)

  • Moon, Seok-Su;Abo-Serie, Essam;Choi, Jae-Joon;Bae, Choong-Sik
    • Journal of ILASS-Korea
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    • v.11 no.4
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    • pp.212-219
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    • 2006
  • The initial film flow development of the high-pressure swirl spray was investigated at different injector operating conditions to analyze film flow development and to provide the input data for the modeling works. This result can be also useful to verify the previously simulated results. The initial flow conditions such as liquid film thickness, flow angle and flow divergence are obtained by visualizing the inside and near the nozzle flow with a microscopic imaging system. The visualized images are quantified using an image processing tool. From the information of liquid film thickness and flow angle, the initial axial and tangential velocity and the swirl number of the swirl spray are successfully determined at various operating conditions. The experimental results showed that the initial liquid film thickness, flow angle and flow divergence are remained constant when the injection pressure is increased. However, initial film conditions are severely changed when the fuel temperature is increased. The swirl number remained constant when the injection pressure is increased while it showed increased value at high fuel temperature condition.

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The Gasoline Atomization Characteristics and Static Pressure Distribution of Tapered Nozzle Swirl Spray (경사노즐 선회분사기의 가솔린 미립화 및 분무 내부 압력 분포)

  • Moon, Seok-Su;Choi, Jae-Joon;Bae, Choong-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.3 s.258
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    • pp.283-291
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    • 2007
  • The static pressure distribution, atomization characteristics and velocity distribution of tapered nozzle swirl spray is analyzed and then compared with original swirl spray. The static pressure distribution inside the swirl spray is measured using a piezoresistive pressure transducer. Phase Doppler anemometry (PDA) is applied to measure and analyze the droplet size and velocity distribution of tapered nozzle and original swirl spray. The static pressure inside the spray shows the lower value compared to the atmospheric pressure and this pressure drop is getting attenuated as the taper angle is increased. The droplet size of tapered nozzle spray shows similar value compared to the original swirl spray at the horizontal mainstream while it shows increased value at vertical mainstream. The deteriorated atomization characteristics of tapered nozzle spray is improved by applying high fuel temperature injection without causing the spray collapse. The velocity results show that the larger portion of fuel is positioned with higher injection velocity, and the smaller portion of fuel is positioned with lower injection velocity with causing spatially non-uniform mixture distribution.

A Study on the Distribution of Droplet Velocity and Diameter in a High-Pressure Swirl Spray (와류형 고압 분무의 속도 및 입경분포에 관한 연구)

  • Choi, Dong-Seok;Ryu, Kyung-Hoon;Cha, Keun-Jong;Kim, Duck-Jool
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.10
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    • pp.1310-1319
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    • 1999
  • High-pressure swirl injectors have usually been employed in Gasoline direct injection engines due to their spray characteristics and the feasibility of their control. Thus the microscopic characteristics of high-pressure swirl spray were investigated by PDA. The correlation between axial and radial velocities and the correlation between droplet size and axial velocity were examined with different axial and radial positions. Two dimensional droplet velocity and its number distribution with size-classified droplets were illustrated. The mean droplet velocity and its SMD were also analyzed at the center of spray, the position having maximum mean axial velocity, and the spray periphery using time dividing method. Finally, the structure of high-pressure swirl spray was presented with the size distribution and velocity profile of droplets.

Transient Breakup Phenomena of Initial Spray from High-Pressure Swirl Injector (와류형 고압인젝터의 초기분무의 분열 과도현상)

  • Choi, Dong-Seok;Kim, Duck-Jool;Ko, Chang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.8
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    • pp.1132-1140
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    • 1998
  • The disintegration process of initial spray from high-pressure swirl injector was investigated at different injection pressures. The transient breakup phenomena that were difficult to observe at high injection pressure were easily observed at the low injection pressure of 0.4MPa. The effect of fuel remained inside a nozzle hole volume on the penetration of initial spray was also investigated. The disintegration process of initial spray could be classified four regions: the formation of mushroom shape, the first collision, the second collision, and the development of spray, The liquid film of cup shape was particularly found in the second collision region, and the growth ratio of its length and width at low and high injection pressures were compared.

A Numerical Study on the Spray Characteristics of the Swirl-Type Gasoline Direct Injector (스월형 가솔린 직분식 인젝터의 분무특성에 대한 수치적 연구)

  • 이충훈;정수진;김우승;이기형;배재일
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.9-21
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    • 2000
  • In this study, the characteristics of high-pressure swirl injector have been studied using a commercial CFD code, STAR-CD and experiment to investigate the effect of the length of orifice and swirl port on the spray characteristics. Influences of swirl port angle and initial conditions have also been examined in terms of penetration depth and Sauter`s mean diameter. Computed results of the spray characteristics are compared with experimental results. The results show that the tangential velocity at the nozzle exit decreases, but the axial velocity increases as swirl port angle is increased. Hence, the static flow rate increases, but the initial spray angle decreases with increasing the swirl port angle. It is also shown that the values of the initial SMD used as input data for spray simulation influences the penetration depth and SMD. The spray pattern from the present numerical simulation agrees well with experimental result.

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Dispersion Characteristics of Sprays under the Condition of Solid Body Rotating Swirl (강체 선회유동 조건에서의 분무 분산 특성에 관한 연구)

  • 이충훈
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.6
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    • pp.16-23
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    • 2001
  • Spray dispersion in high pressure diesel engines have been simulated experimentally with a special emphasis on the effect of swirl by using a liquid injection technique. A constant volume chamber was designed to be rotatable in order to generate a continuous swirl and to have the flow field closely resembling a solid body rotation. Emulsified fuel was injected into the chamber and the developing process of fuel sprays was visualized. The effect of swirl on the spray dispersion was quantified by calculating non-dimensionalized dispersion area according to the spray tip penetration length. The results show that the effect of swirl on the spray dispersion is different between short and long spray penetrations. For short range of spray tip penetration, the effect of swirl on spray dispersion is quite small. However, as the spray tip is penetrated into longer distance in spray chamber, the effect of swirl on spray dispersion becomes larger. These results can be used as a basic data for designing combustion chamber and injection system of direct injection diesel engine.

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Experimental Study on the Merged Angle of Mixed-Interaction Regions of Sprays from Two Pressure-Swirl Injectors (스월 분사기 분무 혼합충돌지역에서의 중첩각도에 관한 실험적 연구)

  • Yi, Young-Sun;Hong, Moon-Geun;Lee, Soo-Yong
    • Journal of ILASS-Korea
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    • v.16 no.4
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    • pp.195-200
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    • 2011
  • The pressure-swirl atomizer is widely used for the injectors in liquid rocket engines thanks to its high performance atomization and broad stability margin range. Spray mixed-interaction is an important area of study especially in cases where the propellant is mixed by spray interaction after an oxidant and a fuel are discharged separately. This interaction of sprays results in a significant modification of the spray characteristics such as the spatial evolution of the sprays. Experiments are conducted by a photographic technique to quantify the merged angle of the interaction regions of sprays from two pressure-swirl injectors. The experimental results show that the merged angle is mainly determined by the momentum flux ratios between two swirled sprays.

Spray Characteristics of a Pressure Swirl Nozzle for an Ambient Condition due to Flash Boiling (감압 비등에 의한 상압 환경에서의 압력식 와류 노즐의 분무 특성)

  • Kim, Won-Ho;Yoon, Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.686-691
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    • 2010
  • Flash boiling takes place when the thermodynamic state of the liquid deviates from its saturation limit over which the liquid temperature exceeds by a certain degree of superheat. The liquid jet introduced into the lower pressure zone than the liquid saturation pressure experiences a sequence of the atomization and disintegrated into numerous faster and smaller droplets. In the present study spray characteristics for a flash swirl spray were experimentally investigated. Injectant temperature is raised by a high frequency dielectric heating method and local spray characteristics are instantly measured by Global Sizing Velocimetry (GSV, TSI Inc.). Dependence of dimensionless superheat degree and injection pressure on total and local SMDs and mean droplet size is quantitatively examined. The flash swirl spray has the relation in the injection pressure and nozzle diameter in order to determine the spray quality, including the dimensionless superheat degree. Small droplets occur in the void core and local droplet size distributions largely depend on the dimensionless superheat degree and the injection pressure.

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