• 제목/요약/키워드: Light weight composite

검색결과 290건 처리시간 0.033초

LED 등명기 경량화를 위한 복합재료 적용 기초 연구 (A Basic Study on the Application of Composite Materials for the Light-weight LED Beacon)

  • 유성환;신경호;이동희
    • Composites Research
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    • 제28권5호
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    • pp.322-326
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    • 2015
  • 본 연구에서 고출력 LED를 개발하였고 등명기의 경량화 설계를 위한 복합재료의 적용에 대해 검토하였다. 복합재료의 적용을 통해 수직 변형량이 17% 감소하였고 전체중량은 알루미늄 소재 적용 대비 20% 감소에 해당하는 8.9 kg을 줄일 수 있었다. 방열 특성 측정 결과, 외기온도 $20^{\circ}C$ 조건에서 LED 패키지의 최고온도는 $63.5^{\circ}C$로 측정되었다. LED 패키지의 성능 및 수명을 고려할 때 적합한 온도 수준이다. 본 연구에서는 고출력 LED 등명기의 경량화를 위한 복합재료의 적용 가능성을 확인할 수 있었다.

경량 복합재료 무인기 구조물 설계 허용치 설정 방안 연구 (Study for Determining Design Allowable Values of Light Weight Composite Unmanned Aircraft Structures)

  • 김성준;박상욱;김태욱
    • 항공우주시스템공학회지
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    • 제11권4호
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    • pp.1-7
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    • 2017
  • 복합재 무인기의 설계 허용치를 개발은 산업계에 가장 중요한 관심사이다. 전통적인 유인항공기 구조물의 인증방법을 시제기나 기술 시현기에 적용하는 것은 과도하게 긴 개발 시간과 비용을 발생시킨다. 본 논문에서는 경량 복합재 무인기의 구조중량의 줄이기 위한 설계 허용치 설정 방법을 제안하였다. 본 논문에서는 B-basis 복합재 재료물성의 설계허용치 적용 가능성을 검토하였다. 또한 여러 가지 민항기와 무인기의 목표 파손확률을 검토하여 제시하였다. 결과로부터, 경량 복합재료 무인기의 설계 허용치 요구조건은 유인 복합재료 항공기에 비하여 완화되어야 하는 것을 알 수 있다.

복합재료 경전철의 차체구조 해석 (A Structural Analysis on the Light Rail Vehicle Body with Composite Material)

  • 이영신;김재훈;이호철;길기남;박병준
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 추계학술대회 논문집
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    • pp.437-446
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    • 1999
  • The structural behavior of the composite material light rail vehicle body are investigated. Composite material is very useful for light rail vehicle structure due to its high specific strength and lightweight characteristics. The main carbody is made of aluminum alloy. The side wall and roof with composite panels can reduce total vehicle weight about 2000kg. In addition, with the lower density of the foam, enhances lightness in the panel and to save the operation expenses. The finite element analysis code, ANSYS is used to evaluate the stability of the body structure under the various load conditions.

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경량 GFRP 패널을 이용한 하수관거공사용 복공 가시설 시스템의 개발 (Development of Lining-Board System Using Light-Weight GFRP Panels for Sewer-Pipe Construction)

  • 박신전;홍기증
    • 복합신소재구조학회 논문집
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    • 제5권3호
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    • pp.23-31
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    • 2014
  • Recently, sewer-pipe constructions replacing deteriorated pipes are currently underway in the downtown area. To resolve many problems in the conventional method of open-cut construction, lining-board system using light-weight GFRP panels is developed. The pultruded GFRP panels can be successfully used for the developed lining-board system as temporary decks and retaining walls in virtue of light weight, high strength and high durability. In this paper, the structural safety and serviceability of the lining-board system are examined through FE analyses and experiments. Further more, a field application of the lining-board system is presented. The field application shows that quality and environment of construction can be significantly improved.

경량콘크리트를 사용한 합성보에서 전단연결재의 전단거동에 관한 해석적 연구 (Analytical Studies on the Shear Behavior of the Shear Connector in Composite Beam with Light Weight Concrete)

  • 최병정;한홍수
    • 한국강구조학회 논문집
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    • 제21권2호
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    • pp.127-134
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    • 2009
  • 본 연구의 목적은 경량콘크리트에 매립된 쉬어 커넥터의 전단거동 특성을 파악하는데 있다. 본 연구는 기존 실험결과와 유한요소해석에 의한 해석결과를 비교분석하여 유한요소 해석의 타당성을 확인하고 경량콘크리트의 압축강도($f_{ck}$) 변화에 따른 쉬어 커넥터의 전단강도를 기존 설계식(AISC-LRFD 및 Eurocode 4)과 비교분석하였다. 유한요소해석 결과 경량콘크리트에 매립된 쉬어 커넥터의 전단강도는 Eurocode 4의 쉬어 커넥터의 전단강도와 거의 일치하는 것으로 나타났다.

무인항공기용 경량화 직접메탄올연료전지 스택 개발을 위한 복합소재 분리판 제작 및 성능 평가 (I) (Evaluation and Fabrication of Composite Bipolar Plate to Develop a Light Weight Direct Methanol Fuel Cell Stack for Small-scale UAV Application (I))

  • 강경문;박성현;김진수;지현진;주현철
    • 한국수소및신에너지학회논문집
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    • 제23권2호
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    • pp.134-142
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    • 2012
  • A bipolar plate is a major component of a fuel cell stack, which occupies 50~60% of the total weight and over 50% of the total cost of a typical fuel cell stack. In this study, a composite bipolar plate is designed and fabricated to develop a compact and light-weight direct methanol fuel cell (DMFC) stack for a small-scale Unmanned Aerial Vehicle (UAV) application. The composite bipolar plates for DMFCs are prepared by a compression molding method using resole type phenol resin as a binder and natural graphite and carbon black as a conductor filler and tested in terms of electrical conductivity, mechanical strength and hydrogen permeability. The flexural strength of 63 MPa and the in-plane electrical conductivities of 191 S $cm^{-1}$ are achieved under the optimum bipolar plate composition of phenol : 18%; natural graphite : 82%; carbon black : 3%, indicating that the composite bipolar plates exhibit sufficient mechanical strength, electrical conductivity and hydrogen permeability to be applied in a DMFC stack. A DMFC with the composite bipolar plate is tested and shows a similar cell performance with a conventional DMFC with graphite-based bipolar plate.

도로구조물 경량화를 위한 복합재료 샌드위치 패널에 관한 연구 (The Advanced Composite Sandwich Panels for Light Weight of Road Structures)

  • 한봉구
    • 한국도로학회논문집
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    • 제16권3호
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    • pp.1-8
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    • 2014
  • PURPOSES : The purpose of this paper is to demonstrate to the practicing engineers, how to apply the advanced composite materials theory to the road structures. For general construction material used, there is certain theoretical limit in sizes. For super road structure construction, the reduction in panel weight is the first step to take in order to break such size limits. METHODS : For a typical road structures panel, both concrete and advanced composite sandwich panels are considered. The concrete panel is treated as a special orthotropic plate. RESULTS : All types of advanced composite sandwich panels are considered as a self-weights less than one tenth of that of concrete panel. The concrete panel is treated as a special orthotropic plate to obtain more accurate result. CONCLUSIONS : Advanced composite sandwich panels are considered as a self-weights less than one tenth (10%) of that of concrete panel, with deflections less than that of the concrete panel. This conclusion gives good guide line for design of the light weight of road structures.

차세대 자동차 본넷용 친환경 경량화 자연섬유 복합재 구조 설계 (Structural Design of Light Weight Natural Fiber Composites for Next Generation Automobile Bonnet)

  • 박길수;공창덕;박현범
    • Composites Research
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    • 제28권2호
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    • pp.46-51
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    • 2015
  • 본 연구에서는 차량용 본넷의 구조 설계 및 해석을 수행하였다. 구조 설계를 위해 아마/비닐 에스테르 복합재료가 적용되었다. 아마 섬유 복합재 본넷의 제조공법은 VARTML(Vacuum Assisted Resin Transfer Molding-Light) 제조공법이 적용하였다. VARTML 공법은 한쪽 면은 견고한 금형을 사용하고 다른 면은 진공과 함께 유연한 금형을 사용하여 압력차를 이용하여 내부에 적층된 섬유에 수지를 신속하게 함침 시켜 성형하는 방법이다. 아마/비닐 에스테르 패널로 부터 시편을 가공하여 재료의 기계적 물성치를 획득하기 위한 시편 시험을 수행하였다. 이를 기반으로 자동차 본넷의 구조 설계를 수행하였다.

복합경량 부스바의 설계 및 제작 (Design and Fabrication of Light-Weight Composit Bus Bar)

  • 배준한;배덕권
    • 대한전기학회논문지:전력기술부문A
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    • 제55권8호
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    • pp.334-340
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    • 2006
  • Copper is widely used in electric wire, cable, conductor in electric devices. As the demand for electric power is increasing rapidly, electric power devices are getting amazingly bigger and complicated. The using of light-weight conductor can reduce the size and making cost of the electric devices. In high-frequency application, Electric current in a conductor tends to shift to the surface of the conductor, resulting in an uneven current distribution in the inner conductor. In the extreme case the current may essentially concentrate in the 'skin' of the inner conductor as a surface current. In high frequency application, therefore, inner area of copper conductor may replace with aluminum conductor, which reduces the weight of conductor. This paper describes the manufacture and evaluation of composite conductors made of copper and aluminum. The optimum extruding ratio was 16 at $300^{\circ}C$. The electrical resistance of manufactured composite bus bar was $57{\mu}{\Omega}$ at DC and $49.5{\mu}\{Omega}$ at 300Hz.

(고분자/액정) 복합막의 상분리구조와 전기광학 특성 (Phase Separated Structure and Electro-optical Properties of the (Polymer/Liquid Crystal) Composite Films)

  • 박관선;노창호;사공동식;남기대;카지야마
    • 한국응용과학기술학회지
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    • 제12권2호
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    • pp.29-39
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    • 1995
  • The phase separated structure and the electro-optical properties of the (polymer/liquid) crystal : LC) composite film strongly depended on the weight fraction of LC in it. The continuous LC phase was formed in a three-dimensional polymer network when the LC weight fraction was above 40wt%. The aggregation structure of the composite film could be controlled by controlling the solvent evaporation velocity during the film preparation process. The smaller LC domains or channels were formed in the case of the faster solvent evaporation velocity. The composite film exhibited reversible light scattering-light transmission switching upon electric field -OFF and -ON states, respectiverly. The light scattering properties of the composite film strongly depended on the spatial distortion of the nematic directors as well as the mismatch in refractive indices between matrix polymer and LC.