• Title/Summary/Keyword: Silicone TIR Lens

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Fabrication of 365 nm Wavelength High Transmittance Silicone Resin TIR Lens and High Directivity Light Source Module for Exposure System (365 nm 파장대역 고투과율 실리콘 수지 TIR 렌즈 및 고지향성 노광기 광원모듈 제작)

  • Sung, Jun Ho;Yu, Soon Jae;Anil, Kawan;Jung, Mee Suk
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.4
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    • pp.267-271
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    • 2018
  • A high directivity TIR (total internal reflection) lens in the UV-A region was designed using a silicone resin, and a UV light source module with a maximum irradiation density of $150mW/cm^2$ was fabricated. The beam angle of the TIR lens was designed to be $8.04^{\circ}$ and the maximum diameter of the TIR lens was Ø13.5. A silicone resin having a UV transmittance of 93% and a refractive index of 1.4 at a wavelength of 365 nm was used, and the lens was manufactured using an aluminum mold, from which silicone could be easily released. The module was fabricated in a metal printed circuit board of COB (chip on board) type using a $0.75{\times}0.75mm^2$ UV chip. A jig was used to adjust the focal length between lens and chip and to fix the position of the lens. The optical characteristics such as illumination distributions of the lens and module were designed using 'LightTools' optical simulation software. The heat dissipation system was designed to use a forced-air cooling method using a heat-sink and fan.

Fabrication of Silicone Resin TIR Linear Lens and Development of 365 nm Wavelength UV LED Light Source (실리콘 수지 TIR 선형 렌즈 제작 및 365 nm 파장대역 UV LED 조사기 광원 개발)

  • Sung, Jun Ho;Yu, Soon Jae;Anil, Kawan
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.6
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    • pp.433-436
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    • 2018
  • A total internal reflection (TIR) linear lens of size $190(W){\times}5(D){\times}2.1(H)mm^3$ has a directivity of $25^{\circ}$ and was made of a polydimethysiloxane (PDMS) silicone resin with a refractive index of 1.4 and a transmittance of 93% at 365 nm UV wavelength. A light source with a size of $190{\times}25.5mm^2$ was fabricated by installing a TIR linear lens on a chip on board (COB) type LED module mounted with a $1.1{\times}1.1mm^2$ size UV LED. The optical characteristics of the light source showed a maximum irradiation density of $3,840mW/cm^2$ at a working distance of 5 mm and a high uniformity of 91.6% over a $150{\times}25mm^2$ irradiation area. The thermal characteristics of the light source were measured at a supply current of 500 mA. The saturation temperature was reached after 30 min of operation, and measured to be $95^{\circ}C$.

Fabrication of a Water Sterilization System Utilizing a 275 nm-wavelength UVC LED and TIR Lens-equipped Light Source (275 nm UVC LED와 TIR 렌즈 장착 광원을 이용하는 물 살균장치 제작)

  • Kawan Anil;Seung Hui Yu;Seung Hoon Yu;J. A. Park;I. S. Shin;S. J. Lee;Y. B. Kim;Y. B. Kown;D. G. Han;Soon Jae Yu;Heetae Kim;Seong Bae Park
    • Journal of the Semiconductor & Display Technology
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    • v.23 no.1
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    • pp.84-87
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    • 2024
  • A water sterilization system is developed utilizing a 275 nm-wavelength LED light source equipped with a TIR lens. The system's light source is constructed by combining a 275 nm-wavelength UVC LED, known for its germicidal properties, with a TIR lens having a direction angle of 6.8 degrees. The optical simulation software 'LightTools' is employed to design and optimize the intensity of deep ultraviolet sterilizing light irradiation, its distribution, and sterilization capacity. In the inactivation experiment with E. coli, the water sterilizer system achieved a sterilization rate of 78.92 % while maintaining a water flow capacity of 50 L/min. Compared to the conventional mercury lamp light source water sterilizer system, the UVC LED water sterilizer system addresses environmental concerns related to mercury usage and offers advantages in terms of lifespan and durability.

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