• 제목/요약/키워드: by-product%2C Al-O

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SHS법을 이용한 복합분말(Al2O3-SiC) 제조시 TiO2첨가의 영향 (The effect of the addition of TiO2 in the preparation of (Al2O3-SiC)- SiC composite powder by SHS Process)

  • 윤기석;양범석;이종현;원창환
    • 한국재료학회지
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    • 제12권1호
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    • pp.48-53
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    • 2002
  • $Al_2O_3-SiC$ and $Al_2O_3-SiC$-TiC composite powders were prepared by SHS process using $SiO_2,\;TiO_2$, Al and C as raw materials. Aluminum powder was used as reducing agent of $SiO_2,\;TiO_2$ and activated charcoal was used as carbon source. In the preparations of $Al_2O_3-SiC$, the effect of the molar ratio in raw materials, compaction pressure, preheating temperature and atmosphere were investigated. The most important variable affecting the synthesis of $Al_2O_3-SiC$ was the molar ratio of carbon. Unreactants remained in the product among all conditions without compaction. The optimum condition in this reaction was $SiO_2$: Al: C=3: 5: 5.5, 80MPa compaction pressure under Preheating of $400^{\circ}C$ with Ar atmosphere. However there remains cabon in the optimum condition. The effect of $TiO_2$ as additive was investigated in the preparations of $Al_2O_3-SiC$. As a result of $TiO_2$ addition, $Al_2O_3-SiC$-TiC composite powder was prepared. The $Al_2O_3$ powder showed an angular type with 8 to $15{\mu}m$, and the particle size of SiC powder were 5~$10{\mu}m$ and TiC powder were 2 to $5{\mu}m$.

SiC-Al2O3 촉매를 이용한 CF4의 마이크로파 열분해 (Microwave Thermal Decomposition of CF4 using SiC-Al2O3)

  • 최성우
    • 한국환경과학회지
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    • 제22권9호
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    • pp.1097-1103
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    • 2013
  • Tetrafluoromethane($CF_4$) have been widely used as etching and chemical vapor deposition gases for semiconductor manufacturing processes. $CF_4$ decomposition efficiency using microwave system was carried out as a function of the microwave power, the reaction temperature, and the quantity of $Al_2O_3$ addition. High reaction temperature and addition of $Al_2O_3$ increased the $CF_4$ removal efficiencies and the $CO_2/CF_4$ ratio. When the SA30 (SiC+30wt%$Al_2O_3$) and SA50 (SiC+50wt%$Al_2O_3$) were used, complete $CF_4$ removal was achieved at $1000^{\circ}C$. The $CF_4$ was reacted with $Al_2O_3$ and by-products such as $CO_2/CF_4$ and $AlF_3$ were produced. Significant amount of by-product such as $AlF_3$ was identified by X-ray powder diffraction analysis. It also showed that the ${\gamma}-Al_2O_3$ was transformed to ${\alpha}-Al_2O_3$ after microwave thermal reaction.

연소합성법에 의한 Plasma-arc Deposit 용 $Cr_3C_2$ 합성 및 특성에 관한 연구 (Synthesis and Characterization of $Cr_3C_2$ for Plasma-arc Deposit by Combustion Synthesis Process)

  • 장윤식;윤정아;이윤복;박성수;김인술;박흥채;오기동
    • 한국세라믹학회지
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    • 제33권11호
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    • pp.1285-1291
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    • 1996
  • Using Cr2O3 Al and graphite powders as starting materials Cr3C2 was synthesized by combustion synthesis process according to the following reaction : 3Cr3C2 +4C+6Allongrightarrow2Cr3C2 +3Al2O3. The synthesis was conducted at 2 atm in an argon atmosphere. in this study main-product was monolithic phase of Cr3C2 /Cr7C3 mixture and sub-product was slag state of $\alpha$-Al2O3. Single phase of Cr3C2 was obtained when crushed main-product was heat-treated at 120$0^{\circ}C$ for 3h in vacuum state with addition of 2.5wt% C. The obtained Cr3C2 powder can be used as plasma-arc deposit material because the flowability index of powder with the size of 9-50${\mu}{\textrm}{m}$ was 66.

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Processing and properties of $Al_{2}O_{3}/SiC$ nanocomposites by polycarbosilane infiltration

  • Jung-Soo Ha;Chang-Sung Lim;Chang-Sam Kim
    • 한국결정성장학회지
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    • 제12권2호
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    • pp.80-86
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    • 2002
  • $Al_{2}O_{3}/SiC$ nanocomposites were made by infiltrating partially sintered alumina bodies with polycarbosilane (PCS) solutions, which is a SiC polymer precursor, with pressureless sintering. The SiC content, densification, phases, strength, and microstructure were investigated with the processing parameters such as PCS solution concentration and heat treatment condition for PCS pyrolysis and sintering. The results were compared with those for pure alumina and nanocomposite samples made by the existing polymer precursor route (i.e. the PCS addition process). The SiC contents of up to 1.5 vol% were obtained by the PCS infiltration. PCS pyrolysis, followed by air heat treatment, was needed before sintering to avoid a cracking problem and to attain a densification as high as 98 % of theoretical. The nanocomposites exhibited significantly higher strength than pure alumina and those prepared by the PCS addition process despite larger grain size. Besides $\alpha-Al_{2}O_{3}/SiC$ and $\beta-SiC$ phases, mullite was present a little in the nanocomposites, which resulted from the reaction of $SiO_{2}$ in the pyrolysis product of PCS with the $Al_{2}O_{3}$ matrix during sintering. The nanocomposites had intagranular particles believed to be SiC, which is a typical feature of $Al_{2}O_{3}/SiC$ nanocomposites.

AlZnMg-합금의 용융산화에 의한 $Al_2O_3$-복합재료의 형성 (Formation of $Al_2O_3$-Composites by the Melt Oxidation of an AlZnMg-alloy)

  • 김일수;김상호;강정윤
    • 한국세라믹학회지
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    • 제33권9호
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    • pp.985-994
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    • 1996
  • The initiation and growth of $\alpha$-Al2O3/metal composites by the directed oxidation of molten commercial AlZnMg-alloy at 1223-1423K were investigated. Spontaneous bulk growth did not occur on the alloy alone. but the uniform initiation and growth of the composite were obtained by putting a thin layer of SiO2 particles on the surface of the alloy. Without SiO2 the external surface of the oxide layer was convered by MgO and MgAl2O4. But with the SiO2 reaction initiate the porous ZnO layers were found on the growth surface. The higher process temperature yielded a lower metal content. The oxidation product of $\alpha$-Al2O3 was found to be oriented with c-axis parallel to th growth direction. The growth rates increased with temperature and the apparent activation energy was 111.8 kJ/mol.

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산처리에 의하여 알루미나 함량을 줄인 카올린의 질화거동 (Nitridation Behavior of Kaolin with Reduced Alumina Content Obtained by Acid Treatment)

  • 배원태;정원도;조철구
    • 한국세라믹학회지
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    • 제29권5호
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    • pp.347-356
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    • 1992
  • Various kaolin samples with different alumina content were prepared from calcined admixture of kaolin and ammonium sulfate by varying the treatment time in sulfuric acid. Samples were nitridated under N2 or N2-H2 atmosphere with changing the amount of added carbon, the reaction time and temperature. As the alumina content lowered, the size of kaolin particles decreased and the specific surface area increased. XRD analysis indicated that ${\alpha}$-quartz remained by decomposition of halloysite and meta-halloysite. Experimental results of nitridation behavior are summerized as follows; 1) Nitridation under N2 atmosphere. With the increase of C/SiO2 ratio and with the decrease of Al2O3 content, disappearance of XRD pattern peaks of mullite, ${\alpha}$-quartz and ${\alpha}$-Al2O3 were accelerated at 1300$^{\circ}C$. SiC was the main phase in the reaction product of acid-treated kaolin samples nitridated at 1300$^{\circ}C$ for 10 hours regardless of C/SiO2 ratio. But the XRD peak intensities of ${\beta}$-Si3N4, ${\beta}$-sialon and SiC did not show much difference when untreated raw kaolin was fired at the same condition. When the ratio of C/SiO2 was 3.5, ${\beta}$-sialon and ${\beta}$-Si3N4 existed in the reaction product of about 22% alumina containing kaolin sample fired at 1350$^{\circ}C$ for 7 hours. Only ${\beta}$-sialon existed in the same sample fired at 1400$^{\circ}C$ for 10 hours. ${\beta}$-sialon was obtained from all of the acid-treated kaolin samples fired at 1400$^{\circ}C$ for 40 hours, but AlN and SiC remained in the untreated kaolin sample. Z value of the ${\beta}$-sialon obtained from the 22% alumina containing kaolin sample fired at 1400$^{\circ}C$ for 40 hours was about 1.3(XRD) and 1.5(EDS). 2) Nitridation under 80N2+2OH2 mixed gas atmosphere with the C/SiO2 ratio of 1 Mullite was not found, but ${\alpha}$-Si3N4, and ${\beta}$-sialon were present in the reaction product of about 22% alumina containing kaolin sample fired at 1300$^{\circ}C$ for 10 hours. When untreated kaolin sample was nitridated at the same condition, mullite remained. AlN and SiC were not found in the reaction product of about 22% alumina containing kaolin sample fired at 1350$^{\circ}C$ for 5 hours. On the other hand, AlN and SiC remained in the product of untreated kaolin fired at the same condition.

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자전고온연소합성법에 의한 MgO-Al 스피넬 제조 및 열역학적 고찰 (Preparation and thermodynamics consideration of MgO-Al spinel by self-propagation high- temperature synthesis)

  • 변헌수;최태현
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.573-580
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    • 1998
  • MgO와 Al 분말을 자전고온연소합성법으로 $MgAl_2O_4$ 스피넬 상을 합성하였다. MgO 와 Al을 테르밋 반응으로 생성하였으며, 가열반응생성으로 $800^{\circ}C$ 예열온도에서 반응시켰다. DTA/TG, 합성생성물, 최고온도 공정조건에 대해 연구하였고, MgO와 Al은 MgO+2Al+ 3/$2O_3$ $\rightarrow$ $MgAl_2O_4$ 로 합성되었다. 미반응된 재료로부터 MgAl2O4 스피넬의 활성화 에너지는 -264.8kcal/mol의 발생열량과 5634K의 최고 반응온도로 계산되었다. 테르밋 반응후의 시험편의 체적느 6% 증가하였다.

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Sol-Gel법에 의한 Al2O3-ZrO2계 분말제조에 있어서 결정화 및 Seeding 효과 (Effects of Crystallization and Seeding on Characteristics of Al2O3-ZrO2 Powder Prepared by a Sol-Gel Method)

  • 오한석;홍기곤;이홍림
    • 한국세라믹학회지
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    • 제25권4호
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    • pp.373-379
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    • 1988
  • $\alpha$-Al2O3-15m/o ZrO2 powder was prepared by a sol-gel method from boehmite and zirconium acetate. The transformation temperature of boehmite to $\alpha$-Al2O3 in the system Al2O3-ZrO2 was increased due to the coupled crystallization. On the other hand, the transformation temperature from boehmite to $\alpha$-Al2O3-15m/o ZrO2 could be prepared at 110$0^{\circ}C$ for 100min. The specific surface area of the product of $\alpha$-Al2O3-15m/o ZrO2 was 13.2$m^2$/g.

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Synthesis and characterization of AlN nanopowder by the microwave assisted carbothermal reduction and nitridation (CRN)

  • Chun, Seung-Yeop;Chun, Myoung-Pyo
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.223-228
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    • 2017
  • Aluminum nitride (AlN) powder was successfully synthesized at low temperature via carbothermal reduction and nitridation (CRN) assisted by microwave heating. The synthesis processes of AlN powder were investigated with X-ray diffraction, FE-SEM, FT-IR and TGA/DSC. Aluminum nitrate was used as an oxidizer and aluminum source, urea as fuel, and glucose as carbon source. These starting materials were mixed with D.I water and reacted in a flask at $100^{\circ}C$ for 20 minutes. After the reaction was finished, black foamy intermediate product was formed, which was considered to be an amorphous $Al_2O_3$ particles through intermediate product obtained by solution combustion synthesis (SCS) at the results of X-ray diffraction patterns and FT-IR. This intermediate product was nitridated at temperatures of $1300^{\circ}C$ and $1400^{\circ}C$ in $N_2$ atmosphere by a microwave heating furnace and then decarbonated at $600^{\circ}C$ for 2 hours in air. It should be noticed from FE-SEM images that as nitridated particles, identified as AlN from X-ray diffraction patterns, are covered with carbon residues. After decarbonating the nitridated powders, the spherical pure AlN powders were obtained without alumina and their particle sizes were dependent on the nitridating temperature with high temperature of $1400^{\circ}C$ giving large particles of around 70~100 nm.

Fly ash 조성(組成)과 반응조건(反應條件)이 zeolite성(性) 물질(物質)의 열수합성(熱水合成)에 미치는 영향(影響) (The Effect of Fly Ash Composition and Reaction Conditions on Hydrothermal Synthesis of Zeolitic Materials)

  • 최충렬;이동훈;박만;최정
    • 한국토양비료학회지
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    • 제32권1호
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    • pp.39-46
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    • 1999
  • Fly ash를 이용(利用)한 zeolite성(性) 물질(物質)의 열수합성(熱水合成)에 있어서 반응재료(反應材料)의 초기구성성분(初期構成成分) 비율(比率)과 여러가지 반응조건(反應條件)이 반응생성물(反應生成物)의 CEC및 결정화도(結晶化度)에 미치는 영향(影響)과 최적반응조건(最適反應條件)을 조사(調査)하였다. $SiO_2/Al_2O_3$ 비율(比率)이 2.55이상(以上)에서는 Na-P1 zeolite가 생성(生成)되었으나, 2.25이하(以下)에서는 hydroxy sodalite가 생성(生成)되었다. 3N-NaOH, $SiO_2/Al_2O_3$ 비율(比率) 2.55, $Na_2O/Al_2O_3$ 비율(比率) 2.0, $103^{\circ}C$에서 12시간(時間) 처리(處理)한 반응생성물(反應生成物)의 CEC 가 $285cmol^+kg^{-1}$으로 다른 반응조건(反應條件)의 생성물(生成物)보다 높았으며, 결정화도(結晶化度)는 2N-NaOH, $SiO_2/Al_2O_3$ 비율(比率) 2.55 $Na_2O/Al_2O_3$ 비율(比率) 2.0, $103^{\circ}C$에서 12시간(時間) 처리(處理)한 반응생성물(反應生成物)이 45.1%로서 가장 높게 나타났다. 반응생성물(反應生成物)의 $SiO_2/Al_2O_3$ 비율(比率)은 fly ash 보다 낮았으며, ignition loss는 결품격자(結品格子) 내(內)의 흡착수(吸着水)에 의해 4.0%로 증가(增加)하였다. 반응생성물(反應生成物)의 XRD peak와 전자현미경사진(電子顯微鏡寫眞)으로 관찰(觀察)한 결과(結果) Na-P1 zeolite의 특징(特徵)을 나타내었다. Fly ash를 이용(利用)한 Na-P1 zeolite의 최적(最適) 열수합성조건(熱水合成條件)은 NaOH 농도(濃度) 2~3N, $SiO_2/Al_2O_3$, 2.55, $Na_2O/Al_2O_3$ 비율(比率) 1.5~2.0, 반응온도(反應溫度) $80{\sim}103^{\circ}C$, 반응시간(反應時間)은 12시간(時間) 이상(以上)으로 판단(判斷)된다.

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