• Title/Summary/Keyword: graphite structure

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Evaluation of Fatigue Strength by Graphite in Ductile Cast Iron (구상흑연주철재의 흑연에 의한 피로강도의 평가)

  • 이경모;윤명진;이종형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.214-221
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    • 2003
  • In this study, based on the effect of the interaction of fracture mechanics by graphite and fatigue limit phenomena of the microscopic observation various matrix structure, spheroidal ratio, size of graphite and distribution etc. parameters containd with Ductile Cast Iron. Therefore, in this study, different ferrite-pearlite matrix structure and spheroidal ratio of graphite of 70%, 80% and 90%, GCD40, GCD45-1 and GCD45-2 series and three different ferrite-pearlite matrix structure, GCD 45-3, GCD 50, GCD 60 series, all of which contain more than 90% spheroidal ratio of graphite, were used to obtain the correlation between mean size of spheroidal graphite and fatigue strength. (1) 73% pearlite structure had the highest fatigue limitation while 36% pearlite structure had the lowest fatigue limitation among ferrite-pearlite matrix. the increase in spheroidal ratio with increasing fatigue limitation, 90% had the highest, 14.3% increasing more then 10%, distribution range of fatigue life was small in same stress level. (2) (equation omitted) of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of (equation omitted) may be used as a guideline for the control of inclusion size in the steelmaking processes.

Electrochemical Properties of Carbon Composites Prepared by Using Graphite Ball-milled in Argon and Air Atmosphere

  • Lee, Kyoung-Muk;Oh, Seh-Min;Lee, Sung-Man
    • Bulletin of the Korean Chemical Society
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    • v.29 no.6
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    • pp.1121-1124
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    • 2008
  • A carbon composite was synthesized by mechanical mixing of ball-milled graphite and PVC powders, followed by pyrolysis reaction of PVC. Natural graphite ball milled under atmosphere of argon or air leads to a disordered structure. It appears that the electrochemical lithium intercalation reaction is dependent on the atmosphere in which the graphite is ball milled. The carbon composite obtained using air-milled graphite shows a high reversible capacity and high initial coulombic efficiency compared to argon-milled graphite. This is attributed to the enhanced thermal stability of a disordered structure in the air milled sample. For the one with air-milled graphite, the disordered structure is maintained during heat treatment, while argon-milled graphite is partially crystallized.

The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Hypoeutectic CV Graphite Cast Iron (아공정 CV흑연주철의 주물의 직경이 기지조직, 기계적성질 및 초음파전도속도에 미치는 영향)

  • Kim, Hyu-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.327-335
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in hypoeutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 17.9% increase and CV graphite length showed 10.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 11.2, 4.1 % decrease and the amount of pearlite showed average 15.7% increase. 3. Hardness and tensile strength showed average 3.5%, 11.3% increase and impact strength showed average 1.5% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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The Effect of Diameter of Casting on the Matrix Structure, Mechanical Properties and Propagation of Ultrasonic Wave in Eutectic CV Graphite Cast Iron. (공정 CV흑연주철의 주물의 직경이 기지조직, 기계적 성질 및 초음파전도속도에 미치는 영향.)

  • Kim, Hyo-Joon;Lee, Sang-Ik
    • Journal of Korea Foundry Society
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    • v.9 no.4
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    • pp.336-344
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    • 1989
  • The matrix structure and the morphology of CV graphite are affected by the addition of many kinds of elements, which are contained in the CV graphite cast iron, additives, fading time and cooling rate. The effects of cooling rate on the matrix structure, the shape of CV graphite, mechanical properties and propagation of ultrasonic wave in eutectic CV graphite cast iron were studied. When the diameters of the samples are 50mm, 35mm and 20mm 1. CV graphite number showed average 13.8% increase and CV graphite length showed 12.3% decrease with decreasing diameter of the samples. 2. The amount of graphite and ferrite showed average 10.6, 4.3% decrease and the amount of pearlite showed average 23.4% increase. 3. Hardness and tensile strength showed average 3.2%, 9.5% increase and impact strength showed average 1.3% decrease. 4. Ultrasonic wave velocity showed average 1.1% increase.

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Quantitative Evaluation of Fatigue Strength by Spheroidal of Graphite in Ductile Cast Iron (구상화율에 의한 구상 흑연주철재의 피로강도의 정량적 평가)

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.5
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    • pp.36-41
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    • 1999
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help us to understand various fatigue phenomena caused by graphite of Ductile cast iron. Therefore in this study different ferrite-pearlite matrix structure and pheroidal ratio of graphite of 70%, 80% and 90% GCD40 , GCD45-2 series have been carried out rotary bending fatigue test estimated the maxi-mum size of graphite investigated correlation. It was concluded as follows : (1) in ductile cast iron which have various spheroidal ratio of graphite the fatigue limit C series of 90% spheroidal ratio of graphite is the highest. While A series of 70% spheroidal ratio of graphite is the lowest (2) fatigue limit was predicted by vickers hardness(Hv) of matrix {{{{ SQRT {area } }}}} of maximum size graphite inputting Murakami and Endo's formula.

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Evaluation of Fatigue Strength in Ductile Cast Iron by Maximum and Mean Size of Graphite (최대 및 평균 구상흑연크기에 의한 구상흑연주철재의 피로강도의 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.82-87
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    • 2012
  • For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

Fabrication of Porous Materials having an Anisotropic Thermal Conductivity through the Alignment of Plate-shaped Pores (배향된 판상 기공구조를 통해 열전도도 이방성을 갖는 다공질 재료의 제조)

  • Yun, Jung-Yeol;Song, In-Hyeok;Kim, Hae-Du
    • 연구논문집
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    • s.33
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    • pp.147-155
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    • 2003
  • In order to fabricate porous materials having an anisotropic thermal conductivity by aligning plate-shaped pores structure, alumina powder (AM-21, mean particle size $4\mum$) and flake crystalline graphite was used. The aligned pore structure was realized using multi-pressing process. Degree of pore orientation increased with the number of pressing and thermal conductivity, parallel to the pressing direction, decreased with the number of pressing. Thermal conductivity decreased significantly to the addition of 30vol% crystalline graphite, however, in the case of 60vol%, thermal conductivity did not decrease significantly due to the breakage of crystalline graphite. An anisotropy of the thermal conductivity increased with the content of crystalline graphite up to 30vol%. Graded pore structure was fabricated by controlling the content and size of crystalline graphite, which provides, possibly, the enhancement in mechanical strength and thermal insulation properties of the insulating bricks.

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Effect of a Matrix Structure on the Initiation of Fatigue Crack and Fatigue Strength in Nodular Graphite Cast Iron (구상흑연 주철재의 피로크랙 발생 및 피로강도에 미치는 기지조직의 영향)

  • Yoon, Myung-Jin;Lee, Kyoung-Mo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.66-71
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    • 1998
  • It is required the superior materials for the parts of machines or structures, which could be endurable in severe load and environment. According to advancement of casting technology, nodular graphite cast iron is used as suitable for such condition. But nodular graphite cast iron is scattering of fatigue strength and low reliability. Therefore in this study, the effect of matrix structure and number of nodular graphite on the initiation of fatigue crack and fatigue strength. It was found that the material which has relatively high ferrite volume fraction was more easily cracked than other materials and fatigue limit was low. The material which has not found pinhole on the surface, the crack was initiated in graphite went through ferrite and propagated into through graphite, but separated graphite and ferrite grain boundary and combined with other cracks to fro large one.

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Representative Volume Element Analysis of Fluid-Structure Interaction Effect on Graphite Powder Based Active Material for Lithium-Ion Batteries

  • Yun, Jin Chul;Park, Seong Jin
    • Journal of Powder Materials
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    • v.24 no.1
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    • pp.17-23
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    • 2017
  • In this study, a finite element analysis approach is proposed to predict the fluid-structure interaction behavior of active materials for lithium-ion batteries (LIBs), which are mainly composed of graphite powder. The porous matrix of graphite powder saturated with fluid electrolyte is considered a representative volume element (RVE) model. Three different RVE models are proposed to consider the uncertainty of the powder shape and the porosity. P-wave modulus from RVE solutions are analyzed based on the microstructure and the interaction between the fluid and the graphite powder matrix. From the results, it is found that the large surface area of the active material results in low mechanical properties of LIB, which leads to poor structural durability when subjected to dynamic loads. The results obtained in this study provide useful information for predicting the mechanical safety of a battery pack.

Quantitative Evaluation of Fatigue Strength in Ductile Cast Iron by Extreme Value Distribution (극치통계에 의한 구상흑연주철재의 피로강도의 정량적 평가)

  • 윤명진
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.6
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    • pp.42-47
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    • 2001
  • In this study, fatigue limit of ductile cast iron is evaluated based on phenomena of the microscopic observation, such as matrix structure, spheroidal ratio, size of graphite and distribution. Three different ferrite-pearlite matrix structure, GCD 45-), GCD 50, GCD 60 series, all of which contain more than 70% spheroidal ratio of graphite, were used to obtain the correlation between maximum size of graphite and fatigue strength. It was concluded as fellows. (1) In Ductile cast iron of ferrite-pearlite matrix, the fatigue limit of GCD 60 series with 73% pearlite structure was the highest. (2) From observation of the starting point of crack of all specimens, it is noted that the crack initiates, in graphite, goes through ferrite and propagates into pearlite. (3) A good quality of Ductile cast iron used in this experiment can be checked from uniformly distributed graphite. The negligible interaction effect between graphites was verified by microscopic observation and fracture mechanics investigation in surface and interior of the specimen.

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