• Title/Summary/Keyword: steam pyrolysis

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Light Tar Decomposition of Product Pyrolysis Gas from Sewage Sludge in a Gliding Arc Plasma Reformer

  • Lim, Mun-Sup;Chun, Young-Nam
    • Environmental Engineering Research
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    • v.17 no.2
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    • pp.89-94
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    • 2012
  • Pyrolysis/gasification technology utilizes an energy conversion technique from various waste resources, such as biomass, solid waste, sewage sludge, and etc. to generating a syngas (synthesis gas). However, one of the major problems for the pyrolysis gasification is the presence of tar in the product gas. The tar produced might cause damages and operating problems on the facility. In this study, a gliding arc plasma reformer was developed to solve the previously acknowledged issues. An experiment was conducted using surrogate benzene and naphthalene, which are generated during the pyrolysis and/or gasification, as the representative tar substance. To identify the characteristics of the influential parameters of tar decomposition, tests were performed on the steam feed amount (steam/carbon ratio), input discharge power (specific energy input, SEI), total feed gas amount and the input tar concentration. In benzene, the optimal operating conditions of the gliding arc plasma 2 in steam to carbon (S/C) ratio, 0.98 $kWh/m^3$ in SEI, 14 L/min in total gas feed rate and 3.6% in benzene concentration. In naphthalene, 2.5 in S/C ratio, 1 $kWh/m^3$ in SEI, 18.4 L/min in total gas feed rate and 1% in naphthalene concentration. The benzene decomposition efficiency was 95%, and the energy efficiency was 120 g/kWh. The naphthalene decomposition efficiency was 79%, and the energy yield was 68 g/kWh.

X-ray Diffraction Patterns of Activated Carbons Prepared under Various Conditions

  • Girgis, Badie S.;Temerk, Yassin M.;Gadelrab, Mostafa M.;Abdullah, Ibrahim D.
    • Carbon letters
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    • v.8 no.2
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    • pp.95-100
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    • 2007
  • A series of activated carbons (ACs) were derived from sugarcane bagasse under two activation schemes: steam-pyrolysis at $600-800^{\circ}C$ and chemical activation with $H_3PO_4$ at $500^{\circ}C$. Some carbons were treated at 400, $600^{\circ}C$, or for 1-3 h, and/or in flowing air during pyrolysis of acid-impregnated mass. XRD profiles displayed two broad diffuse bands centered around $2{\theta}=23$ and $43^{\circ}$, currently associated with diffraction from the 002 and 100/101 set of planes in graphite, respectively. These correspond to the interlayer spacing, Lc, and microcrystallite lateral dimensions, La, of the turbostratic (fully disordered) graphene layers. Steam pyrolysis-activated carbons exhibit only the two mentioned broad bands with enhancement in number of layers, with temperature, and small decrease in microcrystallite diameter, La. XRD patterns of $H_3PO_4$-ACs display more developed and separated peaks in the early region with maxima at $2{\theta}=23$, 26 and $29^{\circ}$, possibly ascribed to fragmented microcrystallites (or partially organized structures). Diffraction within the $2{\theta}=43^{\circ}$ is still broad although depressed and diffuse, suggesting that the intragraphitic layers are less developed. Varying the conditions of chemical activation inflicts insignificant structural alterations. Circulating air during pyrolysis leads to enhancement of the basic graphitic structure with destruction and degradation in the lateral dimensions.

Hydrogen Production by Steam Reforming of Aqueous Bio-Oil from Marine Algae (수소생산을 위한 해조류 유래 수용액 상 바이오오일의 수증기 개질 반응)

  • Park, Yong Beom;Lim, Hankwon;Woo, Hee-Chul
    • Korean Chemical Engineering Research
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    • v.54 no.1
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    • pp.94-100
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    • 2016
  • Hydrogen production via steam reforming of bio-oil from algal biomass over fast pyrolysis with commercial catalysts was carried out. Aqueous bio-oil obtained by phase separation from a crude oil over fast pyrolysis was used as a reactant and comparison studies for activity over different catalysts (FCR-4-02, POS-7, Cat. A, RUA), reaction temperature, and steam/carbon (S/C) ratios were performed. Experimental results showed that different catalytic activities were observed with different S/C ratios and catalyst composition and the highest hydrogen yield of 70% was obtained with a POS-7 catalyst at a S/C ratio of 10 and 1073 K.

Hydrogen Production from Pyrolysis Oil of Waste Plastic on 46-3Q Catalyst (46-3Q 촉매 상에서 폐플라스틱의 열분해 오일로부터 수소 제조 )

  • SEUNGCHEOL SHIN;HANEUL JUNG;DANBEE HAN;YOUNGSOON BAEK
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.6
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    • pp.601-607
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    • 2023
  • Pyrolysis oil (C5-C20) produced using plastic non-oxidative pyrolysis technology produces naphtha oil (C5-C10) through a separation process, and naphtha oil produces hydrogen through a reforming reaction to secure economic efficiency and social and environmental benefits. In this study, waste plastic pyrolysis oil was subjected to a steam reforming reaction on a commercialized catalyst of 46-3Q And it was found that the 46-3Q catalyst reformed the pyrolysis oil to produce hydrogen. Therefore, an experiment was performed to increase hydrogen yield and minimize the byproduct of ethylene. The reaction experiment was performed using actual waste plastic oil (C8-C11) with temperature, steam/carbon ratio (S/C) ratio, and space velocity as variables. We studied reaction conditions that can maximize hydrogen yield and minimize ethylene byproducts.

An Equilibrium Analysis to Generate Syngas in the Pyrolysis and Gasification of Refuse Plastic Fuel (RPF 열분해 가스화시 합성가스에 대한 화학평형 계산)

  • Kang, Pil-Sun;Bae, Su-Woo;Song, Soon-Ho;Hwang, Jung-Ho
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3435-3439
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    • 2007
  • The aim of this study is to find out the condition that generates maximum $H_2$ through the calculation of equilibrium model with conditions of pyrolysis gases of Refuse Plastic Fuel(RPF). This study deals with the computational simulation of a RPF gasification using an equilibrium model based on minimization of the Gibbs free energy. An equilibrium analysis was carried out to determine species composition of Syngas in RPF gasification and reactions to variation of temperature, $O_2$/Fuel ratio and Steam/Fuel ratio. Calculated results showed that $O_2$/Fuel ratio, Steam/Fuel ratio and temperature affected on mole fraction of $H_2$, CO.

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Development on Integrated Pyrolysis Cogeneration System for Waste Tire Recycling Treatment (폐타이어 재활용 처리를 위한 열분해 열병합 복합공정기술개발)

  • Kim, Seong-Yeon;Ha, Man-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.1990-1995
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    • 2008
  • The thermochemical recycling of waste tires by pyrolysis is studied to recover the value added three by-products; a pyrolytic carbon black, a pyrolytic oil, and a non-condensable gas. The exhausted energy from pyrolysis of waste tires is converted for electricity power and process steam in cogeneration system. The characteristics of the pyrolysis recovered by-products as alternative energy resource are investigated with the design of a demonstration and a commercialization plant including cogeneration system, as called integrated pyrolysis cogeneration system.

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Synthesis of Tetrafluoroethylene from the Pyrolysis of Chlorodifluoromethane in the Presence of Steam (과열 수증기를 이용한 클로로디플루오르메탄 열분해 반응에 의한 테트라플루오르에틸렌의 합성)

  • Han, Myungwan;Kim, Beom-Sik;Kim, Chul-Ung;Lee, Jung-Min
    • Applied Chemistry for Engineering
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    • v.10 no.2
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    • pp.190-195
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    • 1999
  • The thermal pyrolysis of chlorodifluoromethane (R22) for producting tetrafluoroethylene (TFE) has been studied using the tubular reactor designed by the authors. The reaction temperature over $600{\sim}850^{\circ}C$, residence time over 0.005~0.6 sec, and steam/R22 ratio 3 to 30 were varied through experiments to analyze the effect of these variables on the conversion of R22 and selectivity for TFE. We have provided the guidelines for the optimal operation and design for the pyrolysis reactor. With increasing the dilution ratio, not only the conversion of R22 but also the selectivity for TFE increase. The optimum range of reaction temperature was $700{\sim}750^{\circ}C$ and the residence time 0.07~0.1 sec. In the kinetic study, first order rate equation was fitted well with the experimental data. This indicates that the main reaction step is a $CF_2$ generation from R22 pyrolysis. The range of activation energy for the rate constant was obtained 44.7~48 kcal/mol.

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Regenerability of a Ni catalyst in the catalytic steam reforming of biomass pyrolysis volatiles

  • Arregi, Aitor;Lopez, Gartzen;Amutio, Maider;Barbarias, Itsaso;Santamaria, Laura;Bilbao, Javier;Olazar, Martin
    • Journal of Industrial and Engineering Chemistry
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    • v.68
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    • pp.69-78
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    • 2018
  • A study has been carried out of the regenerability of a commercial Ni catalyst used in the steam reforming of the volatiles from biomass pyrolysis (gases and bio-oil), determining the evolution of the reaction indices (conversion, product yields and $H_2$ production) in successive reaction-regeneration cycles. The causes of catalyst deactivation (coke deposition and Ni sintering) have been ascertained characterizing the deactivated and regenerated catalysts by TPO, TEM, TPR and XRD. Catalyst activity is not fully recovered by coke combustion in the first cycles due to the irreversible deactivation by Ni sintering, but the catalyst reaches a pseudo-stable state beyond the fourth cycle, reproducing its behaviour in subsequent cycles.

Characteristics of Fluidized Bed Type Gasification of Kideco Coal (키데코탄의 유동층 가스화 반응 특성)

  • Bae, Dal-Hee;Jo, Sung-Ho;Shun, Do-Won;Moon, Young-Sub
    • Journal of Energy Engineering
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    • v.16 no.1 s.49
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    • pp.32-39
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    • 2007
  • Coal pyrolysis processes vary with the origin and rank of coal. It is difficult to generalize the characteristics of coal pyrolysis reaction because the process consists of numerous reactions including pyrolysis, gasification, and combustion. To find out the optimum process condition it is necessary to determine the condition fur each coal from the smatter scale experiment. In this study pressurized ($2kg_{f}/cm^{2}$) fluidized bed, low temperature ($735{\sim}831^{\circ}C$) gasification using Kideco coal was performed. The reaction condition and product gas composition were determined from the variables including steam flow rate, coal feed rate and air flow rate. Optimum reaction condition was determined from the concentrations of $H_{2}$, and CO in the product gas. The ratio of air/coal was 4.45 and that of steam/coal was 0.21 respectively. The concentrations of CO and $H_{2}$ decreased with the increase of $CO_{2}$. It is important to control the feed rates of coal and steam because the reaction temperature rapidly increased when the combustion reaction dominates over the gasification reaction. The concentrations of CO and $H_{2}$ were 18%, 17% respectively from the continuous operating condition.

Waste Tire Pyrolysis Commercialization Plant for 120t/d Treatment (120톤/일 처리 폐타이어 열분해 상업화 설비 개발)

  • Kim, Seong-Yeon;Kim, Ki-Kyeong
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.138-141
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    • 2008
  • The 120t/d pyrolysis commercial plant for waste tire recycling have been constructed in Malaysia and is going to be operated. The plant have the tube reactor with chain conveyer attached disk developed in demonstration research stage. The reactor temperature for commercial plant is about 500deg.C and reactor inside pressure is -100$\sim$-120mmHg. Non-condensable gas is used as fuel for pyrolysis heat source, and the exhausted heat is recovered for cogeneration to produce steam and electric power of 600kw.

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