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디젤 엔진의 인젝터 설계 변수가 노즐 코킹에 미치는 영향 분석

Effects of Injector Design Parameter on Nozzle Coking in Diesel Engines

  • 김용래 (한국기계연구원 그린동력연구실) ;
  • 송한호 (서울대학교 기계항공공학부)
  • 투고 : 2012.07.20
  • 심사 : 2012.09.03
  • 발행 : 2012.09.30

초록

Recent common-rail injector of a diesel engine needs more smaller nozzle hole to meet the stringent emission regulation. But, small nozzle hole diameter can cause nozzle coking which is occurred due to the deposits of post-combustion products. Nozzle coking has a negative effect on the performance of fuel injector because it obstructs the fuel flow inside a nozzle hole. In this study DFSS (Design for six sigma) method was applied to find the effect of nozzle design parameter on nozzle coking. Total 9 injector samples were chosen and tested at diesel engine. The results show that nozzle hole diameter and K-factor have more effect on nozzle coking than A-mass and hole length. Large hole diameter and A-mass, small hole length and K-factor give more positive performance on nozzle coking in these experimental conditions. But, a performance about nozzle coking and exhaust gas emission shows the opposite tendency. Further study is needed to find the relation between nozzle coking and emission characteristic for the optimization of injector nozzle design.

키워드

참고문헌

  1. A. Panesar, A. Martens, L. Jansen, S. Lal, D, Ray and M. Twilley, "Development of a New Peugeot XUD9 10 Hour Cyclic Test to Evaluate the Nozzle Coking Propensity of Diesel Fuels", SAE technical paper, 2000-01-1921, 2000.
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  3. M. Ikemoto, K. Omae, K. Nakai, R. Ueda, N. Kakehashi and K. Sunami, "Injection Nozzle Coking Mechanism in Common-rail Diesel Engine", SAE technical paper, 2011-01-1818, 2011.
  4. J. Tang, S. Pischinger, M. Lamping, T. Korfer, M. Tatur and D. Tomazic, "Coking Phenomena in Nozzle Orifices of DI-Diesel Engines", SAE technical paper, 2009-01-0837, 2009.
  5. J. Tang, S. Pischinger, U. Grutering and J. Keck, "Influence on the Formation of Deposits on Injection Nozzles in Direct Injection Diesel Engines", MTZ, Vol. 69, 2008.
  6. R. Uitz, M. Brewer and R. Williams, "Impact of FAME Quality on Injector Nozzle Fouling in a Common Rail Diesel Engine:", SAE technical paper, 2009-01-2640, 2009.
  7. B. Argueyrolles, S. Dehoux, P. Gastaldi, L. Grosjean, F. Levy, A. Michel and D. Passerel, "Influence of Injector Nozzle Design and Cavitation on Coking Phenomenon", SAE technical paper, 2007-01-1896, 2007.
  8. 홍순성, 이진호, 민선기, 김승기, "DFSS 기법을 이용한 흡기 매니폴드의 최적 설계", KSAE 부문종합 학술대회, KSAE10-B0040, 2010.

피인용 문헌

  1. Study on Optimization of Fuel Injection Parameters and EGR Rate of Off-road Diesel Engine by Taguchi Method vol.22, pp.7, 2014, https://doi.org/10.7467/KSAE.2014.22.7.084
  2. Design Sensitivity Estimation of Injector Nozzle Hole Considering Cavitation vol.37, pp.11, 2013, https://doi.org/10.3795/KSME-A.2013.37.11.1361